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Krytox® XP Lubricants with Soluble Additives

Krytox® XP lubricants are formulated using patented soluble additives. Typical perfluoropolyether (PFPE) greases use solid additives for anti-rust, anti-wear, or extreme pressure performance. These components are mixed into the grease and held in place by the grease thickener. There were no additives available for the oil, because of the inertness of the oil and insolubility of available additives.

The Krytox® XP lubricant line offers greases and oils with a soluble additive in the oil. It won’t be washed away or left behind with the

grease thickener. These new patented additives enhance the performance of Krytox® PFPE greases and oils, giving them improved performance properties.

Bearings run quieter and wear less, because there are no solid additives to make noise. Lower wear will extend bearing and component life. The anticorrosion protection of the additive will reduce rusting and allow longer grease and bearing life. The extreme pressure properties of the additive protect bearings under high loads.

Typical Properties

Oil
XP
1A0
XP
1A1
XP
1A2
XP
1A3
XP
1A4
XP 1A5
XP
1A6
XP
1A7
Grease
XP
2A0
XP
2A1
XP
2A2
XP
2A3
XP
2A4
XP
2A5
XP
2A6
XP
2A7
ISO Grade of Base OilEstimated Useful Range
5
7
15
32
68
150
220
460
               
ºC
<-70-66 <-70-104
-63-132
-60-154
-51-179
-36-182
-36-182
-30-182
ºF
<-94-150 <-94-220
-81-270
-76-310
-60-355
-33-360
-33-360
-22-360
Oil Viscosity cSt
20º C (68º F)
               
7
16
36
80
180
550
810
1600
40ºC (104ºF)
4
8
15
30
60
160
240
440
100º C (212ºF)
--
2
3
5
9
18
25
42
Oil Viscosity Index
--
--
59
121
124
125
134
155
Base Oil Pour Point
º C
<-70
<-70
-63
-60
-51
-36
-36
-30
º F
<-94
<-94
-81
-76
-60
-33
-33
-22

Performance

Wear testing of the additive was done using standard laboratory tests to demonstrate the improved performance.

4 Ball Wear tests on oil with the additive compared to oil with no additive were run according to ASTM D4172 at 1200 rpm, 20 kg load, 107°C (225°F) starting temperature, and 1 hr duration. The wear scar was measured using a microscope. This method tests the wear prevention properties of the oils.

Test Oil
Wear Scar Size (mm)
GPL 105
0.44
XP 1A5
0.29

XP 1A5 oil showed a reduction of 34% in wear over the same viscosity oil with no additive.

4 Ball Wear tests on grease with the additive
compared to grease with a typical solid additive were run according to ASTM D2266 at 1200 rpm, 20 kg load, 107°C (225°F)

starting temperature, and 1 hr duration. The wear scar was measured using a microscope. This method tests the wear prevention properties of the greases.

Test Grease
Wear Scar Size (mm)
GPL 225
0.42
XP 2A5
0.34
   

XP 2A5 grease showed a reduction of 19% in wear over a current grease with the same viscosity oil and with additives to reduce wear and corrosion.

4 Ball EP tests were run on grease and oil according to ASTM D2783 for oil and ASTM D2596 for grease. This method tests the extreme pressure properties of the oil or additive and its ability to carry heavy loads.

Water washout of grease from a bearing was tested by ASTM D1264 at 79°C (175°F). Test Grease Removed XP 2A5 0.25%

Product
Load Wear Index, No Additive
Load Wear Index with XP Additive
% Improvement
Oil
GPL 103 = 40.9
XP 1A3 = 53.3
30
Grease
GPL 206 = 127.8
XP 2A6 = 143.6
12.4

Pin and Vee block tests were conducted according to ASTM D3233. The test is a load to failure test that uses progressive loading on Vee blocks that squeeze a shaft rotating at 290 rpm. The test terminates when the shaft seizes and breaks a shear pin or the machine reaches its top loading of 3000 psi on the load pressure gauge. The test pieces are submerged in oil. This method tests the extreme pressure properties of the oil or additive. These tests were run starting at room temperature.

Test Oil
Maximum Load Reached, lb
Final Torque
in lb
GPL 105
3000
96
XP 1A5
3000
51

XP 1A5 oil showed a reduction of 47% in torque over the same viscosity oil with no additive.

Block on Ring tests were run per ASTM D2714. The test runs at 72 rpm, with a 100 lb normal load for 5000 cycles. The test is a line contact configuration. The size of the wear scar on the test block is measured. The specimen assembly is partially immersed in the lubricant sample during the test. This method tests the wear prevention properties of the oil.

Test Oil
Wear Scar Size (mm)
GPL 105
0.80
XP 1A5
0.70
   

XP 1A5 oil showed a reduction of 12% in wear over the same viscosity oil with no additives present.

Bearing Noise
Solid particles in grease cause bearing noise, and very large particles can lead to early failure of the bearing. Small bearings and electrical motor bearings are commonly plagued by noise.

The XP products with soluble additives minimize noise. Various greases were tested to show the effects of particles on noise level in bearings. Any readings above 25 on the low or high band is considered unacceptable for electric motor quality. Any amplitude greater than one grid on the oscilloscope is also unacceptable for electric motor quality.

Test Grease
Low Band
High Band
Oscilloscope
Competitive Grease (Large Particle additives)
60
95+
Off scale
(8+ grinds)
Krytox® Grease (small particle additives)
17.5
43
3.3 grids
Krytox® Grease (no solid additives)
20
19.3
1/4 grind

Anticorrosion Protection  

Performance of the soluble additives in the XP line is superior to additives that are commonly used for anticorrosion protection in PFPE grease.

The corrosion prevention performance of oil with the soluble additive was tested against a PFPE oil with no additives using a modified version of ASTM D665. Cylindrical C-1018 steel coupons were cleaned and coated with oil. They were allowed to drip for 1 hr and then were placed into a water bath that was stirred and held at 80°C (176°F). They were examined at routine intervals for corrosion. The water for the test is a modified hard water that contains salts and minerals to simulate water that normally would be found in industrial applications and is somewhat corrosive and similar in action to saltwater.

Test Oil
Time to Initial Corrosion
Final Corrosion
Rating at
24 hr
GPL 105
Less than1 hr
Severe rusting
XP 1A5
None
No rusting visible

An additional test was run with corrosion coupons in 80°C (176°F) agitated hard water for 5 weeks with no rusting visible.

Bearing corrosion prevention performance of grease with the soluble additive was tested against a PFPE grease with no additives and against a PFPE grease with standard anticorrosion additives using the IP-220 (EMCOR) test method. This method uses a double row self-aligning bearing that is packed with grease. It is a dynamic test that runs partially submerged in water for 8 hr, sits for 16 hr, is run again for 8 hr, sits for 16 hr, is run again for 8 hr, and is allowed to sit for an additional 108 hr, which gives a test time of one week. At this time, the bearing is disassembled, and the outer race is examined for rusting. The outer race is rated from 0–5 on a standard rating scale, with 0 having no corrosion and 5 having more than 10% of the surface covered with corrosion. The water for the test is a modified hard water that contains salts and minerals to simulate water that normally would be found in industrial applications and similar in corrosion action to saltwater.

Test Grease
Final Corrosion Rating
GPL 205
5
(No additives)
(More than 10%)
GPL 225
3
(Standard antirust additive)
(1–5%)
XP 2A5
0 (No corrosion)

Corrosion prevention was also tested by ASTM D117, salt spray test. A polished steel test panel that was coated with a 4 mil coating of XP 2A5 grease and exposed to a 5% salt solution at 35°C (95°F) for 100 hr passed with no corrosion forming.

Grease corrosion prevention was also tested by ASTM D1743. This test uses greased tapered roller bearings that are rotated to spread the grease and then are dipped in water and stored in a 100% relative humidity environment for 2 days. The XP 2A6 grease passed with no rusting.

Corrosion-Oxidation Stability Test

The XP oils have been tested in the Corrosion-Oxidation Stability Test as per Federal Test Method 791C, 5308.7. This method tests the ability of oils to resist oxidation and their tendency to corrode various metals. Metal specimens are suspended in oil at elevated temperature, and air is blown through the mix. After completion, the oil is tested to determine the extent of degradation and the metal coupons are examined for corrosion. Results on XP 1A5 oil after 168 hr at 121°C (250°F):

Change in weight of metals, mg/cm2:

Magnesium
+0.01
Aluminum
0.00
Copper
–0.59
Cadmium
–0.01
Steel
0.00
Copper alloy
932 –0.22
Evaporation loss
1%
Increase in viscosity
1.7%

Elastomer Compatibility

Elastomer compatibility screening was done on the XP products. Additional testing is being performed to fully characterize if materials are affected by the additives in the XP products. The chart lists the percentage of swelling after 168 or 672 hr of exposure.

Mylar® and Teflon® have been tested with no damage, and additional elastomers are currently being tested for compatibility with the additives. Kalrez® shows the same swell that happens with pure Krytox® at high temperatures. Caution should be used with unlisted materials until compatibility testing is completed

Elastomer/Plastic
Test Temperature
GPL 105 Oil XP 1A5 Oil
Viton®
100°C (212°F)
175°C (347°F)
0.06
–2.94
0.82
8.18
Silicone, 168 hr
100°C (212°F)
–1.24
–4.58
Neoprene, 168 hr
100°C (212°F)
-
–2.18
EPR, 168 hr
100°C (212°F)
-
–0.70
Nitrile
100°C (212°F)
175°C (347°F)
–2.24
–2.92
–1.55
–3.06